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PTI-816S replacingOKANO FA-931V/AT-01
PTI-816S replacing
OKANO FA-931V/AT-01

Converting OKANO FA-931V/AT-01 Fixturesand Programs for Use on the PTI-816S In-Circuit Test System

According to the customer’s planning requirements, the production is put forward to improve the production efficiency and test the coverage of high requirements of electronic products, improve product quality and optimize the production efficiency of the production line. Through the introduction of PTI-816S online test equipment, it is compatible with the original OKNAO FA-931V/AT-01 fixture and replaces the existing equipment, so as to ensure product quality, improve production efficiency and reduce production costs.

Customer requirement:

  • The original OKANO FA-931V/AT-01 equipment is aging and needs to be upgraded without maintenance.
  • Switched common fixture
  • Can support the import of ICT original programs.
  • Need to add MES function, key test function, bar code scanning test function, stamp function, data storage and reading and writing function.
  • Meet the needs of production, improve test efficiency and speed.
  • Automation level improvement

Embodiment

Conversion Process

OKANO FA-931V/AT-01 systems are over a decade old. Operating on MS-DOS environment, the software doesn’t offer much flexibility or capability. For instance, the system doesn’t support 3rd party software integration and Microsoft Windows window-based interface, which are much more user friendly.

A modern test system needs to have flexibility for user to deploy it under different environment and requirement. It needs to have compatibility to expand the system capabilities with external 3rd party hardware. It needs to be fast, accurate and efficient.

Hardware conversion

Shared fixture

The hardware conversion simply involves bringing an existing OKANO fixture onto the PTI-816S system. The mechanical aspect of the OKANO fixture is very similar to the 816S fixture, therefore, only slight modifications need to be done to complete the conversion.

Convertible flat cable

The PTI-816S system uses a 64-pin flat cable as a standard. Therefore, in order to interface the Okano fixture onto the 816S, the 64-pin flat cable needs to be replaced with a new flat cable that has a 64-pin connector at one end and 2 x 34 pins connector at the other end. This basically splits the 64-pin resources from a single connector into two separate connectors to fit the Okano fixture.

Software conversion

For the storage of each PCB test data, PTI-816S test equipment can be connected to a printer to print test PCB-related information according to customer needs at any time, and can record PCB test results by connecting to the code scanner to record the PCB test results by scanning the code, and can also record the test data through the MES system by adding a network protocol.

  • Support program format conversion PGA CMK can be converted into PJI.
  • PTI software supports file retrieval and conversion of OKANO FA-931V.

Comparison between PTI-816S and OKANO FA-931V/AT-01:

ITEMOKANOPTI-816S
HP TEST JETNAYES
Provide programmable power supplyNAYES
Program and data burningNAYES
Frequency measurementNAYES
(Functional Test Interface(GPIB&PXI)NAYES
Digital and analog microphone detectionNAYES
PCI IOIO card communication(computer with PCI card slot is required)USB communication, notebook operation. No PCcard slot.
Open/Short testYESYES
R.L.C testYes(Support small resistance)Yes(Support four-wire test minimum test 20(mΩ)
Phase testNAYES
Diode.Zener Diode testYesYes(Can provide 100V high voltage.)
Capacitance dischargeNAYES
IC directional measurementProtective diode, without Testjet technologyProtective diode, Testjettechnology (need to be extended)
Test result storageNAYES
Test data upload networkNAYES
Software permission triode controlNAYES
Defects liability period1 yearThe warranty period is oneyear, with lifelong maintenance.
After-sales service response timeNow there are no more in Chinese mainland.Telephone technical support within 2 hoursOn-site treatment within 24 hours
Software customization reaction timeUnable to customize the modificationAbout 2 days
Support systemWin7Win7/ Win10
Production capacity(10*60*60)/6.55≈5496 PCS/10h(10*60*60)/2.06≈17476 PCS/10h

Conclusion

The PTI-816S is designed to span across low to mid-high complexity board testing where operational costs is a huge factor in the equation. With its low cost prepress-down fixture, the 816S proves to be a perfect fit in these environments.
Converting the Okano fixture and program to the 816S is not difficult.this will make the migration from the Okano system to 816S a simple task.

At PTI Electronic Technology, we are committed to providing our customers with excellent ICT test equipment and comprehensive service support. Our commitments include:
Quality products and price advantages:We provide high-performance and cost-effective test equipment to ensure that your investment is worth the money.
Full service:From the start of the project to the final delivery, we provide one-stop solutions, covering initial consultation, sample testing, scheme customization, business negotiation, equipment installation and debugging, staff training and post-maintenance and other links.
Innovation and improvement:We continue to pay attention to customer needs, constantly optimize product performance, and strive to create more value for
customers with every technological innovation.
Customer first:We adhere to the principle of customer-centered, regard service quality as the foundation of enterprise survival, and strive to exceed customer expectations.
Long-term cooperation:We hope to be your trustworthy partner and achieve a win-win situation through common growth.
PTI Electronic Technology looks forward to working with you to create a better future.

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