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Touchless Infrared Liquid Soap Dispenser

functional testing

Function test of intelligent infrared induction hand sanitizer/soap dispenser main control board

Intelligent infrared hand sanitizer, as an intelligent device combining household appliance technology and daily chemical products, is widely used in home environment, medical institutions, public places (shopping malls, hotels, airports, stations, schools) and other fields because of its advantages of automatic liquid discharge, no contact and reduction of cross-infection risk. In order to ensure the normal use of the product, it is necessary to carry out a series of functional tests on its main control board.

Test requirements

  • Automatic test
  • 4-piece PCBA test
  • Support the docking of test data LOG and MES system
  • Test the open and short circuits of products and components
  • Power-on test working current and sleep current of products
  • Motor driving function test
  • SPI communication control and reading
  • Infrared sensing function test
  • Indicator LED color brightness test
  • Two-dimensional code scanning
  • Key function test
  • Connectors test
  • IC burning of master MCU
  • Hall functional test

EMBODIMENT

Through the detailed interpretation of the test requirements, PTI company’s current standard equipment PTI818S meets all the required test functions, so this project uses PTI818S for scheme implementation. The scheme flow chart is as follows:

DETAILED PLAN

818S Basic Nction
  • Optical coupler measurement
  • Capacitance polarity
  • Multi-endpoint element measurement
  • Bar code scanning
  • High voltage detection high voltage discharge
  • Diode measurement
  • Phase difference measurement
  • Programmable DUT
  • Current measurement
  • MES
  • R,L,C Component measurement
  • Voltage measurement

Key function test

The project consists of four consecutive pieces, each PCBA has a key, and the fixture receives software commands to control the four pillars through electromagnetic valves, simulating the physical pressing of the key, and making comprehensive judgment of the system.

Infrared sensing function test

Through the stop mechanism on the fixture, the real use scene is simulated, the infrared sensing function is automatically triggered, and the data is transmitted to the equipment for comprehensive judgment.

The chip model that needs to be burned in this project is msp430g2452. In this scheme, the programming device is plugged into the 818S test equipment, and the burning instruction is called to burn the program.

Indicator LED color brightness test

PTI-LED module mainly detects the brightness, color (three primary colors: red, green and blue), brightness contrast and flicker frequency of LED. Its principle is that the light from the light source to be tested is filtered and transmitted to the LED testing module through optical fiber, and then the data is collected to the equipment to realize automatic testing. In the project, there are 12 lights in 4 consecutive pieces, and 12-channel LED test module is optional (support customization).

Generation And Export Of Test LOG Data

Support a variety of data exports

PTI818S supports the generation and export of test LOG data, which is convenient for data summary and later traceability, and supports the docking with MES system in the enterprise to realize intelligent management of the whole process.

Scheme Advantage

Space utilization ratio | Test efficiency| Quality control | Human cost
Contrast dimensionOriginal customer informationAfter the implementation of PTI test schemeResult
Space utilization ratioICT+ Burn+FCTPTI-818SFrom three stations to one station
Human cost31Save 2 labors
Test efficiency1min25sTest efficiency is improved by 4 times
Production efficiency80480UPH increased by 6 times
Quality controlMultiplex stations are prone to errorsThe process is simplified and the degree of automation is highReducing human intervention is conducive to improving the stability and consistency of product quality
Flexibility and scalabilityMultiplex combat effectiveness operationIntegrated chemical station, universal test platformThe equipment is universal and easy to adjust and optimize
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